Automation expertise for XXL requirements
A coating system of this size requires more than just standard solutions. For Giga Coating, we have taken the entire automation technology to a new level - from electrical engineering and software development to intelligent material flow control.
- Planning and project management of the complete control technology
- Construction and delivery of the switchgear
- Development of the PLC programmes for several parallel control systems
- Connection of the conveyor technology to material flow and visualisation systems
- Development of customised interfaces for work preparation
- Optimisation algorithms for processing sequences and increased throughput
- Recording and provision of all quality data in a central database
Special features & challenges
- Different material thicknesses required variable processing times
- Parallel commissioning of new transfer carriages during ongoing production
- High computing requirements due to extensive sensor technology and dynamic processes
- Integration into existing production environment with minimal downtime
Result
The fully automated system ensures consistently high quality thanks to optimised processes - with maximum transparency, energy efficiency and sustainability.
