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Wirtgen Group, Benninghoven - Floor-free coating of large parts

Place: Wittlich / Germany
Industry: Large-scale coating, plant construction
Services: Control technology, PLC programming, material flow control, visualisation, data connection, quality and process data acquisition

We automated a complex hanging system for large parts weighing up to 22 tonnes for the Wirtgen Group's new Benninghoven plant. Our control technology ensures precise transport, optimised process times and reliable material flow organisation. Special requirements such as laser contour control and variable speeds were fully integrated.

Precise control for one of the most demanding coating systems in the industry

We have a long-standing partnership with Vollert. For the Wirtgen Group - more precisely for the new Benninghoven plant - we automated a complex double-track hanging system with goods carriers weighing up to 22 tonnes. The focus here was on highly dynamic material flow organisation, precise positioning and intelligent process control.

  • Project planning of the complete control technology

  • PLC programmes for several S7 controllers

  • Central and distributed visualisation solutions

  • Material flow control & data processing for recipe specifications

  • Integration of laser scanner contour measurement

  • Control of the distribution manipulator over a length of 120 m

  • Customised speed control in blasting and coating areas

  • Process data acquisition and archiving via PC solution

Giga Coating - Coating system for lorry trailers

Industry: Surface technology, conveyor technology

Automated control and material flow organisation for a large truck coating plant - including visualisation, quality control and intelligent transport logic.

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Kronospan - Automatic crane storage Ryomgård

Sector: Wood industry, high-bay warehouse

We developed the complete automation of a new automatic crane for Kronospan.

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Classen Group - Automation in panel production

Sector: Wood & chipboard industry

For many years, we have accompanied Classen through almost all stages of production - from the transport of raw timber to the packaging of the end products.

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SWISS KRONO AG / TEX - Conveyor technology & high-bay warehouse

Sector: Wood industry, storage and transport technology

We realised sophisticated conveyor and storage technology systems for SWISS KRONO - including high-bay warehouses and complex transfer car systems.

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Contra systems engineering - control & commissioning

Sector: Wood industry, plant construction

We have been supporting Kontra in numerous projects in the timber industry since the end of the 1990s. We supply customised PLC programs, visualisations and support commissioning worldwide.

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Continental AG (tyre industry)

Industry: Tyre production, automotive industry

We have been automating conveyor and transport systems in tyre production for Continental for decades.

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Counter-current and flow systems

Industry: Competitive sports, rehabilitation, leisure

Our control and regulation technology forms the heart of numerous flow systems in elite and rehabilitation sports.

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